Vortex Modification
Posted: Fri Jun 05, 2009 9:41 pm
Hi Guys,
I had previously modified my last vortex from Japanese matting to fluidised K1 and this has worked fine and has been running for a few years. The only thing was this was done a bit temporarily with a home made piece of 4” pipe with slots in but as this wasn’t pressure pipe the slots where a bit close together and I would sometimes have K1 escaping into the pump. So at last I managed to get round to cutting and striping it all out and replacing with a purpose made stainless steel transfer port. I also wanted to cut the pipe out and install new pipe from the pump so I could remove one extra bend and also install the pipe lower in the vortex to make sure I don’t get any problems when the level is lower for any reason.
So that was it out with the saw and cut out all the old pipe and rip out all the old stuff in the vortex and make sure with a dry run that I got the position of the new pipe nice and low and in a good position so I could drill a new hole for the 2” pipe work into the vortex.
I then drilled the new hole and made sure the pipe was a nice tight fit and all the new pipe work would all go together from the pump in the shed to the vortex. Once I was happy with all the fittings they was marked up and then glued one by one until it was all set from the pump to the middle of the vortex. I then mounted the last parts together and fitted them so they sat within the vortex roughly in the middle. This will give me a better flow as there is one less bend and also two 45 bends. Also the new transfer port is much better than my home made effort so this will also increase the flow through the filters as well (not that there is anything wrong).
Once all the pipes where in position I made sure everything was correct and ready to go and then sealed this all up with some sticky black stuff which makes a mess but does a great job for this type of thing. There was also the matter of the old hole which was covered with tow oversize plastic covers one on the outside and one on the inside which where also stuck in place with the sticky black stuff. This was then gently heated up to help cure and left for a few hours to make sure its set and ready to go. This does go off within water but I like to give it a good head start first especially if it’s got lots of K1 smashing around it.
All that was left to do was to make one last check that everything was sorted and tight and also glued and then it was time to fill. The bottom drain was opened until the vortex was filling up past the new joints. The bottom drain was then closed so I could make an inspection around all the joints and pipe work to makes sure there wasn’t any leaks…what a stroke of luck so far so good. I then finished filling the vortex and opened all the valves on the pump and again had a good look around for any leaks and problems which all seemed OK. After a while and some more checks back in went the K1 and it bubbled away nicely so another little job ticked off the list.
Here are some pictures from the day:
[img]http://i12.photobucket.com/albums/a236/Gazk ... 1244233827[/img]
[img]http://i12.photobucket.com/albums/a236/Gazk ... 1244233855[/img]
[img]http://i12.photobucket.com/albums/a236/Gazk ... 1244233867[/img]
[img]http://i12.photobucket.com/albums/a236/Gazk ... 1244233891[/img]
[img]http://i12.photobucket.com/albums/a236/Gazk ... 1244233913[/img]
[img]http://i12.photobucket.com/albums/a236/Gazk ... 1244233956[/img]
[img]http://i12.photobucket.com/albums/a236/Gazk ... 1244233971[/img]
[img]http://i12.photobucket.com/albums/a236/Gazk ... 1244234080[/img]
[img]http://i12.photobucket.com/albums/a236/Gazk ... 1244234204[/img]
[img]http://i12.photobucket.com/albums/a236/Gazk ... 1244234232[/img]
[img]http://i12.photobucket.com/albums/a236/Gazk ... 1244234258[/img]
[img]http://i12.photobucket.com/albums/a236/Gazk ... 1244234289[/img]
[img]http://i12.photobucket.com/albums/a236/Gazk ... 1244234332[/img]
[img]http://i12.photobucket.com/albums/a236/Gazk ... 1244234705[/img]
I had previously modified my last vortex from Japanese matting to fluidised K1 and this has worked fine and has been running for a few years. The only thing was this was done a bit temporarily with a home made piece of 4” pipe with slots in but as this wasn’t pressure pipe the slots where a bit close together and I would sometimes have K1 escaping into the pump. So at last I managed to get round to cutting and striping it all out and replacing with a purpose made stainless steel transfer port. I also wanted to cut the pipe out and install new pipe from the pump so I could remove one extra bend and also install the pipe lower in the vortex to make sure I don’t get any problems when the level is lower for any reason.
So that was it out with the saw and cut out all the old pipe and rip out all the old stuff in the vortex and make sure with a dry run that I got the position of the new pipe nice and low and in a good position so I could drill a new hole for the 2” pipe work into the vortex.
I then drilled the new hole and made sure the pipe was a nice tight fit and all the new pipe work would all go together from the pump in the shed to the vortex. Once I was happy with all the fittings they was marked up and then glued one by one until it was all set from the pump to the middle of the vortex. I then mounted the last parts together and fitted them so they sat within the vortex roughly in the middle. This will give me a better flow as there is one less bend and also two 45 bends. Also the new transfer port is much better than my home made effort so this will also increase the flow through the filters as well (not that there is anything wrong).
Once all the pipes where in position I made sure everything was correct and ready to go and then sealed this all up with some sticky black stuff which makes a mess but does a great job for this type of thing. There was also the matter of the old hole which was covered with tow oversize plastic covers one on the outside and one on the inside which where also stuck in place with the sticky black stuff. This was then gently heated up to help cure and left for a few hours to make sure its set and ready to go. This does go off within water but I like to give it a good head start first especially if it’s got lots of K1 smashing around it.
All that was left to do was to make one last check that everything was sorted and tight and also glued and then it was time to fill. The bottom drain was opened until the vortex was filling up past the new joints. The bottom drain was then closed so I could make an inspection around all the joints and pipe work to makes sure there wasn’t any leaks…what a stroke of luck so far so good. I then finished filling the vortex and opened all the valves on the pump and again had a good look around for any leaks and problems which all seemed OK. After a while and some more checks back in went the K1 and it bubbled away nicely so another little job ticked off the list.
Here are some pictures from the day:
[img]http://i12.photobucket.com/albums/a236/Gazk ... 1244233827[/img]
[img]http://i12.photobucket.com/albums/a236/Gazk ... 1244233855[/img]
[img]http://i12.photobucket.com/albums/a236/Gazk ... 1244233867[/img]
[img]http://i12.photobucket.com/albums/a236/Gazk ... 1244233891[/img]
[img]http://i12.photobucket.com/albums/a236/Gazk ... 1244233913[/img]
[img]http://i12.photobucket.com/albums/a236/Gazk ... 1244233956[/img]
[img]http://i12.photobucket.com/albums/a236/Gazk ... 1244233971[/img]
[img]http://i12.photobucket.com/albums/a236/Gazk ... 1244234080[/img]
[img]http://i12.photobucket.com/albums/a236/Gazk ... 1244234204[/img]
[img]http://i12.photobucket.com/albums/a236/Gazk ... 1244234232[/img]
[img]http://i12.photobucket.com/albums/a236/Gazk ... 1244234258[/img]
[img]http://i12.photobucket.com/albums/a236/Gazk ... 1244234289[/img]
[img]http://i12.photobucket.com/albums/a236/Gazk ... 1244234332[/img]
[img]http://i12.photobucket.com/albums/a236/Gazk ... 1244234705[/img]