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box weleded liner

Posted: Sun Nov 02, 2008 8:52 pm
by sumo2001
hi
ive got a box weleded liner witch due to unforseen circumstances i now need to cut down in size can i do this and join the edges with butyl liner tape please?

Re: box weleded liner

Posted: Sun Nov 02, 2008 9:09 pm
by kayoss
Hi Sumo

Contact the company you bought it from and ask how much it will be to alter it and vulcanise the join properly.

It might cost a bit more, but it will be much more reliable than using tape - just think about the aggro involved in finding a leak, putting you koi in a temporary home, draining your pond, cleaning and drying the liner, and carrying out the repair - not to mention the added stress of hoping you've sealed it properly!

I had to have mine altered (because it was made about 6" deeper than I ask for). The company did it in-situ and it only took a couple of hours.

Cheers

Re: box weleded liner

Posted: Wed Nov 19, 2008 12:40 am
by Carl
All they use to make a box welded liner is a hot bonding tape to vulcanise the rubber together i believe

C

Re: box weleded liner

Posted: Thu Nov 20, 2008 10:19 am
by DidIdothat
Get some 75mm cold tape along with the solvent (I presume that we are talking of a butyl linner) from this company. http://www.absolute-koi.com/subcat188.html" onclick="window.open(this.href);return false;.
The liner should overlap at least 75mm on any seams and any corners should be mitred, if you have a problem with this procedure practice on a piece of paper first. In fact build your pond as a model in paper. If you do this you can practice you seams and look at any problem areas before you start, use stick glue and don’t forget to apply the corner patches to you model, this is a crucial part of making a good box liner.
Butter both sides of the seam with the solvent and let this dry, DO NOT LET THE SEAMS CONTACT BEFORE YOU ARE READY. Apply the tape to one side of your seam (you can do this in small strips of cold tape if you want but you must make sure that it slightly overlaps to ensure a seal) and roll out the air bubbles, then place the opposite piece of liner with the buttered side down to the tape then slowly remove the tape protective cover this will then allow the seam to become one, make sure that you roll out any air bubbles again.
The corners are crucial and so once these are completed I would cover each with an extra patch to ensure that you have a 100% seal.
If you want to make doubly sure, get some spare butyl and cut some 75mm strips. Apply the solvent to the pond and to the spare strips. Once the solent is dry apply the 75mm cold tape, smooth out any air bubbles the apply the butyl strip and again smooth out the bubbles. Easy, oh by the way use a roller to make sure you have no air bubbles, this is quite easy if you use the approved roller, although the tape sticks like sxxxt to a blanket it will still work very easily for some time after fixing.
Don’t rush, you have all the time in the world, you can still work the seam with the roller for ages.
Any probs drop me a PM, I will be out of the country for a few weeks after Friday but I will get back to you ASAP.

Phil