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Posted: Tue Jan 16, 2007 12:06 am
by Big John
I didn't want to make a TT out of stacking boxes as the top would be far too high off the ground on my setup.
After seeing all the hard work here, I wondered about buying a few of these...
[img]http://www.lbsgardendirect.co.uk/images/pro ... 001T_l.jpg[/img]
But then my local supermarket kindly 'donated' a few of these...
[img]http://www.buy-plastic-storage.co.uk/upload ... ts/399.jpg[/img]
(but in black).
Only being 6" tall, the whole stack won't be very high & they have plenty of holes in the bottom & I'm hoping the side vents won't be a problem - in fact, I'm hoping the cross ventilation will help!

Posted: Sat Jan 20, 2007 2:01 am
by chita
I can see how 3 Terracotta plant troughs might look quite attractive, could even have a few overhanging / trailing plants!

Well done Bob, get that water flowing, you know it makes sense!

Aitch

Posted: Mon Jan 29, 2007 7:16 pm
by emmaandaj
Hi,

That looks brilliant, a real professional job-you should sell them! Can i ask roughly how much fibre glass matting and resin goes into something of that size? Id love to have a play with some fibre glass, but am unsure about how far a pack will go? Dare i ask how many hours went into the filter-although looking at the result it was well worth-great job!

Andy

Posted: Mon Jan 29, 2007 7:35 pm
by macaws fly
well i must say "hats off to you Bob" for a great job well done.
a true koi quester.
over engineered, superbly made using way too much fibreglass for the job (you could drop that from a jumbo and it wouldnt break)

heres a question for you.... if you were to do it again what would you do different??

and as an afterthought, those walls around the QT look very wet??

Posted: Mon Jan 29, 2007 8:09 pm
by Bob Hart
Andy,

Thanks for your comments and it works really well, so I'm pleased. I have thought about making a few and selling them.
Each tier is roughly a square metre of 600 grade glass, plus tissue coat.
The bottom chute was made of wood first and then glassed. The whole thing from making the mould through to the finished shower took roughly 15 hours to make, maybe a bit more. This was spaced out over many weeks though, just making a tier one wek, then another the following week.

Mark,

Definitely over engineered as you say.
What I would change would be the chute/back. Mine as you say could be dropped from the top of a hose and still not break, well perhaps not, but the bottom chute doesnt need to be that strong.
I have wondered about making a mound to make the chute/back from, which would then just be a few layers of glass, no wood. As long as it was built with appropriate strengtheners in it, I cant see why it would work and be strong enough. I'd want to make it so it could sit on the edge of a pond.


If I had 10 people or more who were interested, I'd perhaps make the mould and knock up a few. Just hope there are not 10 takers, as I dont know where I'd find the time!!!!!!

Posted: Mon Jan 29, 2007 8:19 pm
by macaws fly
Bob, if your going to make a new mould for the back/chute then have a look at making it out of "foamex" (the stuff they make signs out of) use the 10mm thick stuff.

it cuts easily, sands well and glues together easily. and is a lot more flexible than MDF. also it has a natural waxy surface great when releasing it from the fibreglass.

if you find your local sign shoppe they normally have some good size off-cuts for pennies..

Posted: Mon Jan 29, 2007 8:22 pm
by Bob Hart
Good thought Mark, I know somewhere locally to get that stuff

Posted: Tue Jan 30, 2007 3:14 pm
by tancho111
hi bob
i would be interested in one any idea on cost
many thanks

Posted: Tue Jan 30, 2007 6:58 pm
by emmaandaj
Hi Bob,

You've gone and done it now-id be interested in one depending on cost. (only 8 more needed!) Ive spent all day thinking about having a play with some fibre glass (making a big mess anyway) Was wondering how many layers of the 600 you used, also you mentioned a coating layer-is this a finer layer of more like a paint? Thinking of making a small filter of some description for a quaratine tank. Look forward to hearing from you, regrads Andy

Posted: Tue Jan 30, 2007 7:34 pm
by dannyboy
:P :P :P LOOKS LIKE YOUR GOING TO BE A BUSY BOY :P :P :P :P

Posted: Tue Jan 30, 2007 7:37 pm
by Bob Hart
Cost per 3-tier shower and chute would be by contacting me on a PM/email

I have already had a couple of PM's as well, so 4 people interested so far.

Each tier was made up of 3 layers of 600 grade. The finish is then covered with a tissue layer, then flow-coated, which has the wax in it.

Posted: Tue Jan 30, 2007 7:47 pm
by emmaandaj
Hi Bob,

Definately would have one for that price-you should set up a buisness!

Andy

Posted: Tue Jan 30, 2007 8:07 pm
by Bob Hart
I dont think I'd make any money if I were to run it as a business. Looks like I better get myself started to knock a whole load of these!